The client managed shop floor operations through a combination of paper travellers, whiteboards, and disconnected spreadsheets. Production supervisors had no real-time visibility into machine status or OEE. Job scheduling was done manually each morning and couldn't adapt to mid-shift breakdowns or material shortages. Quality inspection results were recorded on paper and tallied at end of shift, making it impossible to catch defect trends early. Maintenance requests were communicated verbally, leading to missed work orders, delayed responses to breakdowns, and unplanned downtime compounding across the facility.
We designed and built a full Manufacturing Execution System from the ground up. A live shop floor dashboard gives supervisors real-time OEE, machine status, and active job progress across every line and work centre. The production scheduling module presents a Gantt-style visual schedule that updates automatically when jobs start, pause, complete, or get blocked by a shortage. Machine sensor integration feeds vibration, temperature, and pressure readings into per-machine detail panels with threshold alerting. When a sensor reading crosses a fault threshold, the system auto-creates a maintenance work order and routes it to the right technician. The quality gate module records end-of-line inspection results in real time, calculates first-pass yield by hour, and flags defect trends before they become scrap events.
Real-time machine status, OEE, and active job progress across all lines and work centres
Visual Gantt-style schedule with live job status, operator assignment, and automatic blocked-job flagging
Per-machine vibration, temperature, and pressure feeds with threshold alerts and trend sparklines
Sensor breach triggers automatic maintenance work order creation and technician routing
Full work order lifecycle from creation through assignment, in-progress, and closure with audit trail
End-of-line inspection recording, first-pass yield tracking, and defect reason code analysis by hour
Availability, performance, and quality decomposition per machine, line, and shift
Role-appropriate views for supervisors, operators, and maintenance technicians on any device
See it in action
Explore the interactive mockup — live data, full navigation, all modules.